Industrial operations are complex and largely depend on the condition of the equipment installed in the plant. If you want to optimize efficiency and curb wastage, keeping the machinery in top shape should be a priority. It is also vital to cut the cost of repair and replacement because both can cause downtime and are expensive. Fortunately, extending the lifespan of industrial machinery is easier than you can imagine. How to Increase Lifespan Of Industrial Equipment is a difficult question. Just a few simple steps keep them operating optimally and make them last longer. Let us list them for you.
Check Frequently for Signs of Wear and Damage
Industrial equipment constantly bears the brunt of friction, high temperatures, vibration, and shock. Aging also contributes to wear and damage over time. The moving parts tend to lose their shape, alignment, and functionality with constant work. It is vital to check the machinery thoroughly to assess the smallest signs of wear and damage. Taking a proactive and preventive approach with frequent checks and timely replacement of the parts helps.
Stay a step ahead with cleanliness
Surprisingly, just staying a step ahead with the cleaning of industrial equipment can make it last longer. Heavy machinery has seals and filters for keeping working parts free from dust and contaminants. But they can get blocked over time, which can result in a breakdown. Regular cleaning of seals and filters can save you a lot of trouble. Also, make sure that the exposed parts are clear of rust and rot because they can shorten their lifespan.
Follow the Voltage
Besides protecting the equipment from dirt and grime, you must keep an eye on the power supply. You will probably not know how voltage affects pump motors, but it has a far-reaching impact on output and speed. Low voltage makes the motor scale up resistance and it draws more current. Conversely, high voltage can cause excessive heating, reduce its efficiency, and even lead to a shutdown. It makes sense to prevent such fluctuations to keep the motor up and running for years.
Add and test lubricants
Industrial equipment works in a high-friction environment and lubricants play a key role in curbing friction around the moving parts. Maintain a stringent schedule for adding and testing lubricants to ensure that these parts work smoothly and seamlessly. Checking for leaks, excess oil, and grease build-up should also be a part of the schedule. Follow the manufacturer’s recommendations to ensure the use of the right lubricant.
Never skimp on operator training
While regular checks and maintenance keep the equipment in optimal condition, you cannot overlook the role of operators when it comes to extending its lifespan. Invest in extensive training to ensure that employees have the skill and confidence to run and manage equipment. Skimping on it may save you some dollars, but you will end up with frequent breakdowns and massive replacement requirements sooner than you expect. Moreover, proper training brings the assurance of safety, which matters a lot in industrial settings.
Equipment life is a crucial concern for any business owner because it has serious implications. From the burden of repair and replacement to the risk of downtime, there is a lot you may have to deal with. If you follow the above steps then how to Increase Lifespan Of Industrial Equipment will not be a matter of worry. It is best to go the extra mile with equipment maintenance so you can make it last longer and prevent these hassles.